Vacuum Boiler – Natural Gas Line

How Natural Grid upgraded their appliances to meet safety and compliance standards Tell us more about your project

Project Highlights

PF3100 Burner Management System - SIL Certified
Pilot detection with relights
Temperature control in multiple points
Modbus communication to gas control
Out-of-box solution to standardize total heater automation
Simplified troubleshooting

Industry Oil & Gas - Downstream/Utility
Customer Natural Gas Utility
Application(s) CWT Boiler, Dry Line Heater, Pipeline Heater, Vacuum Boiler

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The Problem

It was critical for National Grid to meet compliance standards and create a safe working environment for their operators. Before working with Profire, they used a millivolt pilot system, which had to be manually lit with a battery-operated remote. The original system produced a millivolt signal generated by the pilot flame which allowed multiple devices to function within the fuel train. The system proved difficult to troubleshoot in the event of a shutdown, requiring the operator to check each individual device with a voltage meter. Additionally, there was no remote communication with the heater via Modbus; heater status and set point adjustments were only available while an operator was at the site.

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Before Profire

The Profire Solution

After consulting with National Grid, the Profire Team recommended a PF 3100 burner management system for the application. The PF 3100 platform provides a wide range of temperature control, process and ESD functions. The proposed solution included a Profire ignition electrode to allow automatic pilot re-lighting and reliable pilot flame detection. The system was further optimized for efficiency and reliability by the following changes:

Replacement of the existing temperature switches with Type K dual head thermocouples
Replacement of the millivolt operated gas valves with Asco solenoids controlled by the PF 3100 controller
Replacement of the existing vacuum switches with vacuum transmitters to allow connection to the PF3100
Enabled Modbus features on the PF3100

National Grid was able to dramatically improve reliability, safety, and visibility of their vacuum boiler operation after the upgrades. The company can now easily view live heater conditions and adjust set points both onsite and remotely.

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